Arc faults occur when electricity jumps across a gap in a damaged or loose connection, creating sustained electrical arcing that generates intense heat – potentially exceeding 3,000°C. In solar installations, arc faults are particularly dangerous because the DC system remains energised whenever the panels are illuminated, and DC arcs are harder to extinguish than AC arcs. Arc Fault Circuit Interrupters (AFCIs) monitor for the distinctive electrical signatures of arcing and shut down the system before a fire can start.

While arc fault detection is mandatory in the United States (NEC 690.11), it’s not currently required for residential solar installations in the UK. However, many quality inverters now include AFCI functionality as standard or as an option, and it’s increasingly specified for commercial installations and considered best practice for any system. As solar installations age and connections degrade, the value of arc fault protection becomes more apparent.

This guide explains what arc faults are, how they occur in solar systems, how detection technology works, the current UK regulatory position, and what to consider when choosing equipment with arc fault protection.

Quick Overview

What is an arc faultElectricity jumping across a gap; sustained arcing
TemperatureCan exceed 3,000°C
Fire riskSignificant – can ignite surrounding materials
UK requirementNot mandatory for residential (2026)
US requirementMandatory since 2011 (NEC 690.11)
Detection methodAFCI monitors electrical signatures
ResponseSystem shutdown within milliseconds

Understanding Arc Faults

What Is an Arc Fault

AspectExplanation
DefinitionUnintended electrical discharge through air
CauseGap in conductor path
BehaviourCurrent jumps the gap; creates plasma
TemperatureExtremely high; thousands of degrees
DurationCan be sustained; doesn’t self-extinguish

Series vs Parallel Arc Faults

TypeDescriptionExample
Series arcBreak in single conductorDamaged cable; loose terminal
Parallel arcBetween positive and negativeInsulation breakdown; chafed cables
Ground fault arcBetween conductor and groundDamaged insulation to frame

Why DC Arcs Are Dangerous

FactorDC vs AC
Zero crossingAC crosses zero 100 times/sec; DC never
Self-extinguishingAC arcs may extinguish at zero; DC won’t
Sustained arcDC arcs persist once established
Energy deliveryContinuous heat into arc point
DetectionDC arc signatures harder to identify

Causes of Arc Faults in Solar

Installation Defects

DefectHow It Causes Arcing
Poor crimpingLoose connection develops gap
Damaged insulationConductors exposed; can arc
Incorrect connector matingGap or poor contact
Wrong torque on terminalsLoosens over time
Cable damage during installCompromised conductors

Installation defects are the dominant cause of UK solar fires. The Building Research Establishment (BRE), in research commissioned by the UK government, attributed roughly 36% of investigated UK PV fires to poor installation practices, with DC connectors and cabling repeatedly identified as the most fault-prone components – exactly the points where AFCI is most likely to detect an emerging arc.

Degradation Over Time

MechanismEffect
Thermal cyclingConnections work loose
UV degradationInsulation breakdown
CorrosionIncreased resistance; heating; gap
VibrationFatigue in connections
Moisture ingressTracking paths; corrosion

Physical Damage

CauseResult
Rodent damageChewed cables; exposed conductors
Storm damageMechanical stress on connections
Foot traffic on roofCrushed or damaged cables
Improper maintenanceDisturbed connections

Physical damage is a common arc-fault trigger that homeowners often miss. Storms can stress connections without obvious external signs, and small impacts to cells can introduce hairline cracks that develop into hot spots and arcing over years. See our guides on storm damage to solar panels and solar panel microcracks for the full picture on damage-related faults.

Component Failure

ComponentFailure Mode
MC4 connectorsPoor quality; corrosion; heat damage
Junction boxInternal connection failure
DC isolatorContact degradation
Cell interconnectsBroken ribbons within panel

How Arc Fault Detection Works

Detection Principles

MethodHow It Works
Current monitoringAnalyses DC current waveform
Frequency analysisArcs produce characteristic frequencies
Pattern recognitionIdentifies arc signatures vs normal noise
Machine learningAdvanced systems learn patterns

Arc Signatures

CharacteristicDetails
High-frequency noiseArcs produce broadband noise
Frequency rangeTypically 1kHz to 1MHz
Current fluctuationsRapid variations in DC current
Distinctive patternDifferent from MPPT switching, inverter noise

AFCI Operation

StepAction
1. MonitorContinuously sample DC current
2. AnalyseProcess for arc signatures
3. DetectIdentify arc condition
4. VerifyConfirm not false positive
5. RespondShut down DC input
6. AlertNotify via display/monitoring

Response Time

StageTypical Time
DetectionMilliseconds
Verification100ms-2 seconds
ShutdownMilliseconds after verification
Total responseTypically under 2.5 seconds

Avoiding False Positives

The Challenge

IssueExplanation
Normal noiseInverters, MPPT create electrical noise
Similar signaturesSome normal events resemble arcs
False tripsNuisance shutdowns frustrate users
Balance neededSensitive enough but not over-reactive

Sources of False Triggers

SourceWhy It Mimics Arc
MPPT switchingCreates high-frequency components
Rapid irradiance changeCloud edges cause current steps
Inverter startupTransients during initialization
Grid disturbancesCan propagate to DC side
External EMIRadio, motors, nearby equipment

How Good AFCI Avoids False Trips

TechniqueHow It Helps
Multiple frequency analysisArcs have specific spectral signature
Pattern matchingReal arcs behave differently
Duration thresholdsBrief transients ignored
Adaptive algorithmsLearn system’s normal behaviour
Machine learningImproves discrimination over time

UK Regulatory Position

Current Requirements (2026)

Installation TypeAFCI Required?
ResidentialNot mandatory
CommercialOften specified; not mandatory
IndustrialRisk assessment may require
Special locationsMay be specified by insurers

Relevant UK Standards

StandardCoverage
BS 7671General electrical safety
Section 712Solar PV requirements
BS EN 63027DC AFCI requirements (if fitted)
IEC 63027International AFCI standard

Comparison With Other Countries

CountryAFCI Requirement
USAMandatory since 2011 (NEC 690.11)
GermanyNot mandatory; increasingly common
AustraliaNot mandatory; recommended
UKNot mandatory; available as option

Future Direction

TrendIndication
Insurance requirementsSome insurers prefer AFCI
Commercial specsIncreasingly specified
Inverter inclusionMore models include as standard
Regulatory directionMay become required in future

AFCI Implementation

Where AFCI Is Located

LocationDetails
Inverter integratedMost common; built into inverter
Standalone deviceSeparate AFCI unit; less common
Module-levelSome optimisers include AFCI
Combiner boxCommercial systems

Inverters With AFCI

BrandAFCI Availability
SolarEdgeStandard on many models
FroniusAvailable on most models
SMAAvailable on selected models
HuaweiAvailable on some models
EnphaseMicroinverter design reduces risk

If you’re choosing an inverter with arc fault detection in mind, our SolarEdge review covers SafeDC plus AFCI in detail, and our Enphase review explains why microinverter architectures inherently reduce DC arc-fault risk – both useful reference points whether you’re specifying a new system or evaluating an existing one.

Activation and Configuration

AspectDetails
Default stateOften enabled by default
ConfigurationInstaller may adjust sensitivity
Regional settingsMay vary by country code
DocumentationShould be noted in commissioning

What Happens When Arc Is Detected

System Response

ActionPurpose
DC input shutdownStop current flow through arc
Inverter stopsNo power conversion
Error displayedAlert user to condition
Monitoring alertRemote notification if available

If your inverter throws an arc fault code, our solar inverter error codes guide can help you decode what each manufacturer’s specific message actually means and how urgent the trip is.

After Detection

StepRequirement
System stays offManual reset typically required
Investigation neededFind and fix cause
Professional inspectionLocate arc source
Repair completedBefore system restart

Finding the Arc Source

MethodWhat It Reveals
Visual inspectionBurn marks; damaged connectors
Thermal imagingHot spots indicate problem areas
Continuity testingBroken or high-resistance connections
Insulation testingCompromised insulation
String testingCompare string performance

For a structured approach to investigating any unexpected inverter behaviour – including suspected arc faults – see our solar panel fault finding guide, which walks through the typical diagnostic steps an installer or O&M provider will use.

Module-Level Solutions

Microinverters

AspectArc Fault Relevance
Low DC voltage~40V per panel; harder to sustain arc
Short DC runsLess cable; fewer connection points
Individual shutdownOnly affected panel stops
AFCI optionSome models include

For more on this approach, see our wider guide to microinverters for residential solar, which compares them with string and optimiser systems on safety and efficiency.

Power Optimisers

BrandArc Fault Feature
SolarEdgeAFCI in inverter + SafeDC
TigoAFCI capability in some models
HuaweiAFCI in optimiser system

SafeDC and Similar

FeatureBenefit
Voltage reductionDrops to ~1V per panel
Arc preventionLow voltage can’t sustain arc
Automatic activationWhen AC disconnected
Rapid shutdownQuick de-energisation

Benefits of Arc Fault Detection

Fire Prevention

BenefitDetails
Early detectionBefore ignition occurs
Fast responseShutdown in seconds
Unattended protectionWorks 24/7
Roof fire preventionCritical location protected

The BRE Group’s overview of fire safety and PV confirms that fires in well-installed systems are rare in absolute terms but remain a meaningful risk where DC connections degrade undetected – the gap that arc fault detection is specifically designed to close.

Property Protection

AspectValue
Building structurePrevents roof fire damage
ContentsAvoids fire spread
Business continuityPrevents major incident
InsuranceMay affect cover/premiums

For how arc-fault and fire-related events are treated in UK home insurance – including documentation that helps a claim go smoothly – see our solar panel insurance claims guide.

Early Problem Detection

BenefitExplanation
Identifies degradationBefore fire risk develops
Connection issuesFlagged for repair
Component problemsIdentified early
Preventive maintenanceFix before serious damage

Limitations of Arc Fault Detection

Detection Challenges

ChallengeExplanation
Low-current arcsHarder to detect in low light
Very short arcsMay not trigger
Multiple small arcsEach below threshold
Detection locationFurther from inverter = harder

False Positive Issues

IssueConsequence
Nuisance tripsSystem stops unnecessarily
Lost generationUntil reset and investigated
User frustrationMay lead to disabling
Callout costsInvestigation expense

Not a Complete Solution

LimitationDetails
Detection not preventionReacts to existing arc
Brief arcing possibleBefore shutdown
Quality installation still essentialFirst line of defence
Regular maintenance neededPrevent issues developing

Choosing Equipment With AFCI

When to Specify AFCI

SituationAFCI Value
Long cable runsHigher – more potential fault points
Commercial buildingsHigher – property protection
High-value propertyHigher – risk mitigation
Historic buildingsHigher – irreplaceable
Simple residentialLower – still beneficial
Insurance requirementEssential if specified

For listed and historic buildings, where the consequences of a roof fire are particularly severe, Historic England’s guidance on fire risk assessment for PV systems recommends arc fault detection as one of several mitigation measures alongside DC isolators, fire detection and careful cable management.

Inverter Selection

FactorConsider
AFCI included?Standard or optional
False trip historyCheck reviews/reputation
Algorithm qualityMature algorithms better
Support for issuesHelp if false trips occur

Cost Considerations

FactorDetails
Included in inverterOften no extra cost
If optionalUsually modest premium
Standalone AFCIMore expensive route
Insurance benefitMay offset cost

Installation and Commissioning

Installer Responsibilities

TaskDetails
Quality installationPrevents arc faults occurring
Correct configurationAFCI properly enabled
DocumentationNote AFCI presence and settings
User guidanceExplain what to do if it trips

Commissioning Checks

CheckPurpose
AFCI enabledConfirm active
Sensitivity settingAppropriate for installation
No immediate tripsSystem stable
Monitoring setupAlerts configured

Documentation

DocumentAFCI Information
Commissioning recordAFCI enabled; settings
User manualWhat to do if trip occurs
Maintenance guidePeriodic testing if applicable

Responding to AFCI Trips

Homeowner Actions

StepAction
1. Note the eventTime, conditions, error code
2. Don’t ignore itArc faults are serious
3. Contact installerReport the trip
4. Don’t repeatedly resetMay have real fault
5. Await inspectionProfessional investigation

Professional Investigation

StepMethod
Review monitoring dataCheck for patterns
Visual inspectionLook for damage/burn marks
Thermal surveyFind hot spots
Electrical testingInsulation, continuity
Component inspectionConnectors, junction boxes

False Trip vs Real Arc

IndicatorSuggests
Single trip, no evidenceMay be false positive
Repeated tripsLikely real issue
Visible damage foundDefinitely real
Hot spot on thermalReal connection issue
Correlated with conditionsCould be either

Frequently Asked Questions

Basic Questions

QuestionAnswer
Is AFCI required in UK?Not mandatory for residential (2026)
Should I get AFCI anyway?Recommended; many inverters include it
Does it add cost?Often included; minimal if optional
What if it keeps tripping?Contact installer; may be real fault

Technical Questions

QuestionAnswer
Can I disable AFCI?Usually; not recommended
Does microinverter need AFCI?Less critical; low DC voltage
How often does it trip falsely?Rarely with modern algorithms
Will it detect all arcs?Most; some limitations exist

Summary

AspectKey Point
What it detectsElectrical arcing from damaged connections
Why it mattersArcs can cause fires at 3,000°C+
DC arcsDon’t self-extinguish like AC
UK requirementNot mandatory; recommended
ImplementationUsually built into inverter
ResponseShuts down system in seconds
False tripsModern systems minimise these
After tripProfessional investigation needed

Arc fault detection provides an important safety layer for solar installations, identifying dangerous electrical arcing before it can cause a fire. Arc faults occur when electricity jumps across gaps in damaged or loose connections, creating temperatures that can exceed 3,000°C – easily capable of igniting roof materials. Unlike AC arcs, DC arcs don’t naturally extinguish, making them particularly hazardous in solar systems.

While arc fault detection isn’t currently mandatory for UK residential installations, it’s increasingly common as many quality inverters now include AFCI functionality as standard. The technology monitors DC current for the distinctive high-frequency signatures of arcing, distinguishing them from normal system noise, and shuts down the system within seconds if an arc is detected.

The primary value of AFCI is fire prevention, but it also serves as an early warning system for connection problems that could eventually become dangerous. When an AFCI trips, it indicates a real issue that needs professional investigation – not something to repeatedly reset and ignore. The cause might be a failing connector, damaged cable, or degrading junction box connection.

Quality installation remains the first line of defence against arc faults. Proper crimping, correct connector mating, appropriate torque on terminals, and careful cable routing prevent the conditions that lead to arcing. AFCI provides a safety net when connections degrade over time or problems develop despite best practices during installation.

Specifying a new system? Ask installers explicitly whether AFCI is included in the inverter, whether it’s enabled by default, and how they will document its presence and settings in the commissioning record. For high-value or hard-to-replace properties, treat it as a default-yes feature rather than an optional extra.

If your existing system has tripped on arc fault, do not repeatedly reset it – log the event, photograph any error codes, and book a professional inspection before re-energising. Repeated resets without investigation can turn a contained early-warning event into a real fire.